Product Description
Smooth operation through the entire speed range up to overspeed. The ability to access optimal weight planes, which are not normally accessible during operation in the machine. Verification of the mechanical integrity of the rotor and any assembled components up to overspeed. Electrical testing of generator rotors through their entire speed range can identify the existence of any speed related electrical faults.Unmatched Balancing Precision and SpeedCapable of dynamic balancing at speeds up to 3600 RPM, this system utilizes high precision piezoelectric vibration sensors and a PLC-based control unit. Accurate to the ISO 1940/1 G1.0 standard, corrections are made by precise mass addition or removal, while data is instantly analyzed and reported. The result is reduced downtime and assured equipment longevity for turbines and generators.
Integrated Temperature Monitoring for SafetyThe system is outfitted with thermal sensors that continuously monitor rotor temperatures during the balancing cycle. This real-time data not only safeguards equipment from overheating but also enables proactive maintenance decisions, ensuring operational efficiency and minimizing risk.
Advanced Automation and Remote ConnectivityWith features like automatic centralized lubrication, hydraulic locking clamps, and PLC-driven operations, the balancing process is largely automated for consistent results. Ethernet-enabled remote monitoring allows supervisors to oversee operations and access real-time data and reports from any location.
FAQ's of High speed balancing of turbine and generator rotor:
Q: How does the high-speed balancing process work for turbine and generator rotors?
A: The system spins the rotor at operational speeds (up to 3600 RPM) while computerized vibration analysis detects imbalances. Precision corrections are made by adding or removing mass, and results are validated against ISO 1940/1 G1.0 standards for accuracy.
Q: What benefits does the integrated temperature monitoring offer?
A: Online thermal sensors provide continuous rotor temperature readings, ensuring safe operation by preventing overheating and enabling timely maintenance actions, which prolong equipment life and increase reliability.
Q: When should high-speed dynamic balancing be performed on rotors?
A: It is recommended during commissioning, after major repairs, routine maintenance cycles, or whenever vibrations indicate an imbalance, to maintain optimal machine performance and safety.
Q: Where can this balancing system be used?
A: It's ideal for power plants, industrial turbines, and large generator facilities, and is designed to handle rotors of up to 2 meters diameter and 50 tons weight.
Q: What is the typical cycle time for balancing a rotor, and how is data reported?
A: Each rotor balancing cycle typically takes about 120 minutes. All balancing data and correction information are documented in digital reports (PDF, Excel) and can be directly uploaded to the cloud for convenient access.
Q: How does remote monitoring of the system enhance its usage?
A: Remote Ethernet connectivity enables operators and supervisors to monitor balancing progress, access diagnostic data, and retrieve reports in real time-improving decision making and minimizing required on-site personnel.
Q: What safety features are included in this balancing system?
A: The system is equipped with protective shielding, emergency stop buttons, and automatic fault detection to ensure operator and equipment safety during high-speed operations.
Send Inquiry
Send Inquiry
Send SMS
