Product Description
Stator Winding Complete rewinding with new F class insulated stator coils with H class insulated turn insulation, redesigning and rewinding for uprated capacity wherever possible. Rotor Winding Complete rewinding with new rotor bars, insulated rotor coils, redesigning end rings to ensure no failures at the brazed joints, redesigning end pressure plates to prevent fatigue failure of end laminations.
Customized Rewinding SolutionsWe provide stator and rotor rewinding tailored to your generator's precise requirements. Wire gauge, insulation type, and varnish finishes are chosen to match original standards and your application's demands. From minor repairs to large-scale industrial rewinds, our experts ensure optimal compatibility and performance.
Rigorous Quality and TestingQuality assurance is integral to our rewinding process. Every stator and rotor undergoes thorough high voltage and insulation resistance testing after rewinding, ensuring the safety and longevity of your equipment. We follow strict adherence to industry and manufacturer specifications, guaranteeing dependable results every time.
Flexible and Reliable Services Across IndiaOur services are available both on-site and off-site, maximizing convenience and reducing machine downtime. With extensive experience in handling projects nationwide, we support a wide range of industrial clients, delivering reliable rewinding solutions that restore your equipment to peak efficiency.
FAQ's of Generator stator and rotor rewinding:
Q: How is the rewinding process for generator stators and rotors carried out?
A: The rewinding process includes removing the old windings, cleaning the stator or rotor core, and precisely rewinding it with customized copper wire gauge as per your specifications. We then apply Class F or H insulation, followed by thorough testing with high voltage and insulation resistance equipment before a smooth, varnished finish.
Q: What types of generators or machines can benefit from your rewinding services?
A: Our expertise covers a broad range of equipment, including industrial generators, alternators, and various electrical machines. We have the capacity to handle large industrial units as well as smaller generators, ensuring restored performance across diverse applications.
Q: When should a generator stator or rotor be rewound?
A: Rewinding is recommended when windings are damaged, exhibit electrical faults, or suffer insulation failure typically due to overheating, moisture ingress, or age. Regular testing and inspection often reveal when a rewind is necessary to prevent unplanned breakdowns.
Q: Where are your rewinding services offered?
A: We provide both on-site and off-site services throughout India, catering to clients who need minimal downtime as well as those preferring off-site expert handling. Whether you require service at your facility or our specialized workshop, we accommodate your operational needs.
Q: What steps are involved in the quality assurance process?
A: Post winding, each stator and rotor is subjected to high voltage and insulation resistance testing to confirm electrical integrity. We strictly adhere to original manufacturing standards and incorporate rigorous inspection procedures to maintain reliability and safety.
Q: Why use customized wire gauge and insulation during rewinding?
A: Customizing the wire gauge and insulation ensures that the rewind matches the generator's exact electrical design, optimizing efficiency and preventing future faults. Using Class F or H insulation enhances heat resistance and prolongs equipment life.
Q: What are the benefits of your rewinding service for industrial clients?
A: Our services restore generators to their original efficiency, reduce costly downtimes, and extend equipment life. Comprehensive testing, high-quality materials, and flexible service delivery ensure you receive dependable, long-lasting solutions tailored to your industry's demands.
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